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Frozen meat unloading, grinding, buffering, weighing, mixing system

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Frozen meat unloading system using a semi-automatic system for depalletizing, grinding and pneumatic transport of meat to buffers.

Effect

  • delivery and assembly of a system designed for the specific requirements of a given facility

  • integration of devices performing different functions into one working system

  • design, production and assembly of support structures

  • delivery and integration of a system for unloading pallets with raw material

  • delivery of a system for receiving and quality control (metal detector) of raw material after depalletization

  • delivery of a crushing and grinding device

  • delivery and integration of a pneumatic meat transport system

Benefits

  • acceleration of depalletization of frozen meat
  • ensuring product quality by controlling the presence of metal in the supplied raw material = elimination of metal foreign bodies from the product
  • use of a crushing and grinding device = one device instead of the two devices with such functions that are usually used
  • use of a pneumatic transport system instead of screw conveyors or manual transport allows for increased product hygiene = care for product quality
  • shortening of changeover and cleaning times between product/production batch changes thanks to the use of a pneumatic transport system instead of screw conveyors that are difficult to keep clean

Solutions

  • pneumatic transport system ensuring optimal conditions for frozen meat, preventing unfavourable thawing of meat during transport – a system based on Aerzen and Munters devices
  • kombigrinder – a device that processes a block of frozen meat into smaller particles that can be sent using a pneumatic transport system
  • fully automatic raw material transfer process from depalletisation to buffer tanks

Implementation subsystems

Sauce preparation system

A system for transferring sauce solution to the buffering system – transport using pumps. A system equipped with a pigging system that allows for effective and quick cleaning of the installation between different production batches.

Fresh meat/meat pulp transport system

Fresh meat unloading and grinding system and transport of ground raw material to the buffering system. System equipped with a pigging system allowing for effective and quick cleaning of the installation after the meat unloading operation.

More projects

Sauce preparation system

A system for transferring sauce solution to the buffering system – transport using pumps. A system equipped with a pigging system that allows for effective and quick cleaning of the installation between different production batches.

Fresh meat/meat pulp transport system

Fresh meat unloading and grinding system and transport of ground raw material to the buffering system. System equipped with a pigging system allowing for effective and quick cleaning of the installation after the meat unloading operation.

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